Industrial AI · Predictive Maintenance
Stop equipment failures
EdgeRun connects to your existing equipment without modifications. No rip-and-replace.
Clip-on vibration, temperature, and current sensors attach to motors, pumps, and compressors in under 30 minutes. No downtime required during installation.
The edge gateway runs a 14-day calibration window, building a normal operating signature for each asset across varying load conditions and production shifts.
Inference runs locally on the edge gateway at 50ms cycles. No cloud round-trip. Anomaly scores are computed against the asset's learned baseline in real time.
When deviation exceeds threshold, a work order fires to your CMMS — Maximo, SAP PM, or Fiix — with the failure mode, asset ID, and estimated time to failure.
Every feature was tested in noisy, high-vibration industrial environments before we shipped it.
All ML inference runs on-device, eliminating cloud latency and keeping sensitive operational data on your network. Models update over-the-air during scheduled maintenance windows.
Fast Fourier Transform decomposition identifies bearing wear, shaft imbalance, and misalignment from raw vibration waveforms. Frequency bands are configurable per asset class.
Combine vibration, temperature, acoustic emission, and electrical current signatures in a single anomaly model. More signal types mean fewer false positives and clearer fault diagnosis.
Native connectors for IBM Maximo, SAP Plant Maintenance, Fiix, and Limble CMMS. Alerts arrive as work orders in your existing maintenance workflow, not as another inbox.
For regulated facilities and high-security manufacturing sites, EdgeRun gateways operate fully air-gapped. Firmware and model updates are delivered via signed USB transfer.
Beyond binary alerts, the platform estimates remaining useful life (RUL) in hours for critical assets, letting maintenance planners schedule replacements during planned production stops.
Designed for rotating machinery and continuous-process manufacturing environments.
Monitor CNC spindles, stamping presses, and conveyor drives. EdgeRun integrates with Siemens SCADA and Rockwell FactoryTalk environments via OPC-UA.
Protect centrifugal pumps, compressors, and turbines in ATEX Zone 1 environments. EdgeRun sensors carry SIL 2 certification for hazardous area use.
Early detection of motor winding degradation, cooling fan failures, and transformer hot spots in power generation and water treatment facilities.
Reduction in unplanned press line stoppages after deploying EdgeRun on 38 hydraulic press motors. Maintenance cost per unit dropped from $4,200 to $2,400.
Average advance warning time before centrifugal pump bearing failures, giving the maintenance crew time to schedule repairs without halting the batch process.
Estimated annual savings from preventing two high-consequence motor failures at a water treatment station. Both events were flagged 31 hours in advance.
Book a 30-minute demo. We'll walk through deployment on an asset type from your facility.